Size Chart for Crimping Sleeves

For Monofilament

Both copper and aluminum sleeves are suitable for monofilament. Choosing the right size for the monofilament being crimped is more important than the material construction of the sleeve. The next consideration would be the crimping tool being used. The Pro Tackle 254 Hand Tool will crimp Copper Mini sleeves as well as Aluminum Mini Sleeves. The 450 and 792 Hand or Bench Tools will crimp both Copper Double Sleeves and Aluminum Oval Sleeves. The CT1000 and CT600 Tools crimp only Long Aluminum Sleeves. Use the charts below to choose the correct sleeve for the size monofilament or cable that you are using.

Line Size (Test) Line Diameter Copper Sleeve Size Aluminum Sleeve Size
10 lb. .30mm/0.012" Knot Recommended Knot  Recommended
15 lb. .40mm/0.016" Knot Recommended Knot Recommended
20 lb. .45mm/0.018" Knot Recommended Knot Recommended
25 lb. .50mm/0.020" Knot Recommended Knot Recommended
30 lb. .55mm/0.022" Knot Recommended Knot Recommended
40 lb. .60mm/0.024" 0.8mm Mini Oval 0.8mm Mini Oval
50 lb. .70mm/0.028" 0.8mm Mini Oval 0.8mm Mini Oval
60 lb. .80mm/0.032" 1.0mm Mini Double 1.2mm Oval
80 lb. .90mm/0.036" 1.0mm Mini Double 1.2mm Oval
100 lb. 1.0mm/0.039" 1.2mm Mini Oval
1.3mm Mini Double
1.2mm Oval
125-130 lb. 1.3mm/0.051" 1.5mm Mini Oval
1.6mm Mini Double
1.5mm Oval
150 lb. 1.4mm/0.055" 1.6mm Mini Double
1.6mm Double
1.5mm Oval
200 lb. 1.6mm/0.064" 1.9mm Mini Double 1.7mm Oval
250 lb. 1.8mm/0.072" 1.9mm Mini Double
2.3mm Double
2.0mm Oval
300 lb. 1.9mm/0.075" 2.2mm Mini Double
2.3mm Double
2.0mm Oval
400 lb. 2.0mm/0.079" 2.2mm Mini Double
2.3mm Double
2.3mm Oval
500 lb. 2.5mm/0.098" 2.8mm Double 2.8mm Oval

For Cable

Note: Aluminum Sleeves are not recommended for stainless steel or galvanized cable.

Cable Size Copper Sleeve Size
90 lb. Surfstrand  1.0mm Mini Copper
135 lb. Surfstrand 1.2mm Mini Copper
150 lb. Cable 1.5mm Mini Copper
175 lb. Cable (1/32") 1.5mm Mini Copper
280 lb. Cable (3/64") 1.6mm Double
480 lb. Cable (1/16") 2.3mm Double
600 lb. Cable (5/64") 2.3mm Double
1100 lb. Cable (3/32") 2.8mm Double
1/8" Cable 1/8" (4.2mm) Double

Last updated Tuesday, October 23, 2007